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James Arjuna,
The Spa Specialist.
Copyright
1997,through 2007
The Spa Specialist
Haven Spas
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Quality Spas and Hot
Tubs
Who Is James Arjuna?
Part I
The Spa Specialist,
Haven Spas
"Promoting ethics in the spa industry."
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If
you are the type of person who likes to be "manipulated" in to buying
something by a sweet talking sales person, then, you don't belong
here. If you are like Erik and
want to get something for nothing, then we don't want you here
either. We only want people who are ethical in the Haven Family
of spa owners.
People all across the country are enjoying the Spa Specialist hot tubs
and spas. You can too! We are the internet spa and hot tub
store. We even have spas in Hawaii and Scotland! We ship
and delivery to your home.
WHY HAVEN
SPAS? (Click on the smiley faces
to learn more. )
The
value! It's the spa's engineering and reliability ,
the spa shell and cabinet construction,
the 1/2 inch clear redwood skirt and composite skirts. No
one has the therapy as in our spas. Our remote service people
take care of any problems. Lowest prices for the highest level
of quality and reliability of any hot tub or spa. One of the most
thermally efficient spas in the world.
We
recommend the Spa Buyer's Questions and Answers
as the best place
to start. The prices are linked on that page. Thank you for
visiting our site! Email us with hot tub questions
or visit our Message Forum
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Hot Tub installation , click on photo to see |
Click on image to download a pdf file on
the
Fantastic DAIT insulation system!
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"want to know why these competitors cringe
at the mere
mention of my name"
If you ever want to know why these competitors cringe at the mere
mention of my name or about Haven Spas; it is because we build actual
value and
use real applied engineering. Then we expose people to the nature of
the
spa industry and the nature of spas. We educate about the product. No
other
company at the present time does this because they don't know how, nor
do
they have the desire or motivation to create or even understand it.
"I never do anything
or listen to people who are more messed up than
I
am."
We go way beyond what is necessary in all our
products in every way. In
this world I am a contradiction: a businessperson who actually cares
about our customers on a personal level. When I took sales seminars,
years ago they
taught that that was a big NO NO to be personal with the people you
sell
to. I never do anything or listen to people who are more messed up than
I
am. That is the one thing I got out of sales seminars that stuck. When
some
miserable sales guy is telling you how to get rich by playing mind
games, like he did, it turns me off.
When one of our spas is delivered to one of our customers it is an
expression of care and concern in all ways. It is more important to
have a clear conscience than to have anxiety over all the people one
might have
manipulated, like the "rich sales guy". I
could never sleep well nor could I face my Maker if I were like that.
Don’t get me wrong there is nothing wrong with earning an honest living
and doing a good job. If money is more important than the work, then
you need
to find another job, in my humble opinion. Life is too short to
not
enjoy it.
"Most of the large
corporate business spa companies seem to run on the
profit first above and beyond the ethics"
Money is not a motivator in Haven Spas. It is
a necessity to have money
to produce and care for our customers, but if I wanted to be rich, I
can think
of many other ways to do it that are not so difficult. We set our
prices
to meet the needs of our customers! We have to pay bills, just
like
anyone and we have the highest quality presently available.
Most of the large corporate business spa companies seem to run on the
profit first above and beyond the ethics. They actually believe that
they must
lie and deceive to get paid and they get paid a lot more than they
deserve.
The marketing people and the engineers design ways to fool people into
a
"perceived value" that extracts money from them. To the large corporate
spa company it is sort of a "vacuum cleaner game" in which the "vacuum
cleaner"
is the advertising, hype and pure lies, inferences and implications.
Anything
that "sucks" the dollars out of the consumer's wallet. There has not
been
a more unethical business than spas in a long time. Most of those types
of
businesses from the past are gone because the practitioners went to
jail.
The old time car dealers who set back the odometers remind me of
most
spa sales tactics.
"Don't
ever buy on emotion or because you feel obligated to the "Nice"
salesman."
This condition of the spa industry is only because the spa shoppers do
not know much about spas and EVERYBODY WANTS ONE, as soon as they
discover what hot tubs do. So, since there is a demand for a product
that
most consumers don't have a clue about, the consumers are at the mercy
of some of the "nicest"
(sarcasm) sales people, who play mind games with consumers and use
consumer
ignorance while using emotional sales content to extract money.
Don't
ever buy on emotion or because you feel obligated to the "Nice"
salesman. That is the oldest trick in the sales book.
If you read my book and this site, you will then know more than
any
spa salesman.
I am hoping to change all this in time. One student at a time. The only
thing that works is the truth, but first you have to know the truth,
that is the catch. There are plenty of spa owners who think I am a
terrible person, because they love their spas that they bought,
thinking they were the "best". When they found my writings, it didn't
help there situation, because they already spent their "spa dollars".
I am going to make this into an article. It is my story about how I got
into the spa industry.
I started working in high tech jobs at the age of 18 years old. My
first job was at Lockheed Missiles and Space (Spas) in Sunnyvale, CA. I
was very fortunate to work in the research and development at
Lockheed. I worked along side of the best that Lockheed had. The
engineers and the crafts people
were the "elite" of Lockheed, because these prototype projects are what
makes or breaks the company. Being a "techno-junky" I fit in very well.
I
worked on the mock up, and the prototypes of the Deep Quest and DSRV
(Deep
Submergence Rescue Vehicle) oddly enough much of it was dealing with
water,
steel, titanium, magnesium alloy, aluminum, fiberglass and plumbing.
HMM?
I have a photo somewhere of me standing in front of the DSRV.
I went to college at night and had many nights where I didn't sleep
much, studying for tests and deeply involved in electronics,
mathematics and engineering subjects. (I was married and had a family
to support). Work started at 7
and class finished at 10 PM. I can remember wondering to myself: "How
did
I get myself into this?" (I still do that today.)
I worked and studied hard and became one step below a master in my
work, in less than two years at Lockheed. I worked on the actual
product with
my hands and all the fantastic tools of the trade. When I was tired of
getting all the hard jobs that I was not fully paid for I filed a
grievance through the union. The union was not really with me on this,
but it was my only
avenue to get paid for my level of work. Labor Unions usually want you
to
go through 4 years of apprenticeship then a couple more years before
you
get paid for the level of work I was performing. At the age of 20 I was
given a project that was the most difficult as a "test" to qualify for
journeyman.
I was given a sketch from an engineer with minimal instructions to
build
a three dimensional thing that looked like a bird with wings going in
several
angles at once. I built it and it fit perfectly in less than four hours
from
pieces of flat metals. It was within 10/1000 of one inch in precision.
(My
math courses paid off!) It had a half cylinder, with wings and had to
support
a lot of stress during its use. This device was a support for the
valves
that were used to pump the water in and out of the bell at the bottom
of
the rescue submarine vehicle. It had to be lightweight and very strong.
That
bell fit over the hatch of the submarine in distress. My "valve
support"
became the prototype for all of these devices. The engineer actually
took
the prototype and used it to finish the drawings. They thought that it
would
end my quest to break the system, but it actually got my raise, so I
could
take care of my family better. I was at that time being paid twice what
my
original wages were and I earned every cent.
From then on I worked on all the difficult parts of the submarine,
using the most advanced tooling and machines. The cheapest part I
worked on costs $35,000 in 1968. It was the titanium yoke ring that
held the steel spheres in place and it was drilled within 10/1000 of an
inch spacing on a large
circle about 3 feet in diameter and the holes had to be with no
tolerance
because a titanium bolt was pounded into the holes and had to fit
perfectly
with no stress on the holes. All of the holes were drilled independent
of
each other and all of them fit perfectly when assembled. It
required
tremendous patience and skill.
I went to school and studied electronics, math science, physics and
photography, because I love electronics and photography. When I was 27
I went to work
as a videocassette and Television Camera repair person, I went to Sony
in
Southern California for training. In those days, the Video Cassette
machines
barely worked and were a monster of circuit boards and motors. They
used
a servo system to control the speed of the heads against the tape. The
brakes
were made of leather to pull tension on the tape, just right. The darn
things
were always just out of calibration. They sold for about $6,000 in
those
days and the ones we have now, (which are being replaced by DVD) are
$100
for a device that runs for years without problems. In those days you
fixed
the circuit boards on site. There were no spare circuit boards that you
just
drop in. That came later.
I am sticking with work projects in this autobiography.
Later I worked in Graphic arts in the reproduction of photos and color
slides using "analog computers" that produced film separations, using a
pulsating xenon light source. I mastered that in about a year. I read
every
technical book there was on color reproductions. Now we have cameras
that
product color separations directly on computers. I actually invented a
camera
that used video basis and made automatic color separations at the
original
scene, but there was no way to build it at the time. There were no
computers
that could process the data fast enough before the "people moved" or
the
light changed. My concept was a direct color separation camera that
didn't
need to be reproduced from film. I never pursued the idea, darn it!
Eventually
color reproduction went from film separations with masks to color
scanners
that used a laser beam to separate colors on a drum. Now, I don't think
those even exist any more.
By the way, my dad had two patents for clever things in his day. One
was a "tram" for aligning automobile wheels "in the field" and gets
them within acceptable tolerances on the caster, camber and toe-in.
I got into computers in 1974 as I recall. Started making programs for
fun and games in BASIC. By 1992 I was programming in "C" and "C++" for
fun,
just to see if I could do it. I learned it from books and by doing it.
I
don't have any time for that sort of fun these days. I loved working in
"C" compared to the older languages, because your creativity is nearly
unlimited
by the ability to create functions and libraries and all that good
stuff.
I used to write programs to figure the harmonic calculations of
planetary
and asteroid positions in space around a location for a split second of
time. The program using a complicated set of algorithms and
instructions,
would spit out 300 pages of data for one time at one location in 9 pt
font
from edge to edge top to bottom, showing all the exact degrees between
all
the planets from a harmonic of 2 to 90. The accuracy of the program was
amazing to me. I'll bet you have no idea what I am talking about. But I
enjoyed the process of learning to do it. Most people when I told them
what
I was "working on" thought I was nuts. I didn't care, it kept my brain
learning
and enjoying science.
I actually sold computers in 1980 for a company called OSM Computer
company in Santa Clara California for a few months. I could not
understand why these business owners didn’t' see the greatness of
computers for business. They were afraid of them and that greatly
limited the sales, until people started figuring out the timesaving and
the accuracy of business software. We had the state of the art at that
time. 32 K of memory and 8 bit processors,
and programs that loaded and unloaded from memory while using a
10-megabyte
hard drive that was nearly the size of a TV set. It could do all the
accounting for any small to medium sized business for about 10% the
cost of an accounting department. The accounting departments
particularly didn't like me, because they saw it as a machine that was
taking away their jobs. The software in those days was precise and very
clean. There was no wasted space in the
memory of the computer.
I went to work for a reproduction company in Monterey Park California
in 1980 after busting out in the "computer sales". We did the
reproductions
for many of the record labels that you are all familiar with. We did
the
posters for movies, and all sorts of high-end graphic arts stuff. It
was
a fun job. I used to get all the complicated record album covers with
tons
of color transitions. Every once in a while I'll still see an old
"Motown"
or "WB" record album that I did.
In 1983 I came to Colorado, and it was like going into the distant
past, when it came to "high tech" jobs. It was also a time of economic
depression. I got a job working at a large printing company in Denver,
while commuting from Boulder. I was a supervisor in the preparation
department. But that
only lasted a year; the commute was horrible and NOBODY wanted to work
for
that guy. We had to run ads in Chicago to get employees, cause the
"word
was out." I did the best I could to keep my guys from getting the
"hell"
from the boss. We simply were the best prep department he ever had. I
quit
that job one day after the boss humiliated one of my workers and I told
the
boss basically that he was not a smart person, nor was he a nice
person.
I basically told him he was a "dumb a##hole". His company folded in
less than a year after that.
I worked for a little while in a printing shop in Boulder then went
into the electrical field. I was tired of not working steady. I ran a
small electrical contracting business from my home. We built a special
office and parts storage area and bought a van and everything. It was
then that I learned to appreciate spas! We had this old hot tub in the
ground that was installed in 1976.
It had a swimming pool gas heater on it and pool pump and heater, with
four
jets. It cost about $100 a month to keep it functional in winter just
for
the natural gas. It was not energy efficient by any means. But I
enjoyed
that tub because it helped my back and neck that I have had problems
with
since I was a child. (The MD's speculate that it is a birth defect or I
had
a mild case of Polio as a child.) Working as an electrician did not
help,
but it did aggravate my back almost daily. I had been on a first name
basis
with chiropractors for many years. Since then I discovered how to put
my
back in place and started using hot tubs, I have not been to a
chiropractor
since 1991. Did I tell you that I am a living testimonial to the
benefits
of spas?
Any way, it was while I was an electrician that I really began to
appreciate the benefits of spas and I started to repair them "on the
side" just from being in the vicinity of hot tubs while doing
electrical work….. Sort of
like this: the customer would ask: "Do you know anything about Hot
Tubs?"
Then they would ask me to take a look at it. With both electronics and
electrical training, it was a natural thing for me. I would "reverse
engineer" the
control system and fix them. The old mechanical/pneumatic controls were
easy for me.
I have worked on most every generation of spa equipment and most all
the brands of heaters, pumps, blower, control systems made from the
early 80
to the present time (except for the newest from Balboa).
After a while I met Sandy, one of the best days of my life! While we
were engaged to be married, she asked me to go check out her parent's
hot tub
up at the family mountain home. When I saw what was wrong, I decided to
change the whole control system and build a new one because it was a
typical spa company mess with incorrect relays and wrong switches. That
spa was constantly breaking down. The only place in the area that had
all the parts I needed was in Denver, so I drove down to Denver and
stopped in to buy the parts.
While I was at the counter, I showed the fellow behind the counter the
diagram and asked him for all the parts. He had all the parts I needed
except
for the box to put the parts in, but he suggested an electrical parts
store
to get the box. Then he said: "We are looking for a service manager for
our company." It turns out that the guy behind the counter was the
owner
of the store. Apparently he recognized my skills by what he had seen.
I found out later that he was an out of work computer engineer who had
lived in Boulder for a while and started fixing hot tubs out of
necessity,
many years prior to my meeting with him. He became one of the best hot
tub
and spa repair guys in the state, maybe in the country. He had been
repairing and building wood tubs and installing hot tubs for some time
and eventually he opened a store and service center in Denver.
"but I really got
into the spa business in a "trial by fire" sort of
learning lesson"
It was a series of events that led me to go to work for this spa store,
but I really got into the spa business in a "trial by fire" sort of
learning lesson. Everyone in the store was willing to help me learn to
do the job, and I had some of the most experienced service people in
the state working with me, including a fellow with 16 years of
experience and another who
was the ex-Sundance spa service manager. After taking care of several
thousands of spa repairs, I got to know spas, and what I found out
wasn't exactly
pretty. I was totally disappointed with most of the spas. It seemed
like
there was no real brains used in the spa industry to build better spas.
I kept seeing the same problems over and over, problems that could be
solved
with some moderate applied engineering.
I came across the concept of thermal closed spas when the store became
a Coleman Dealer in late 1994. It was an interesting revelation to me
about spa insulation, because before that I had been under the illusion
that full foam was the best and most energy efficient. I really
believed it
at the time.
"She lived in the mountains near Denver and it was 25 below zero F for
several days that month."
One day in late Feb. 1995 I got a call from a lady who had just bought
a Coleman model 60 and she called to "complain". She said that her spa
had
raised her electric bill by $28 (Twenty Eight dollars) and she was
upset
because "the salesman told here that the spa would cost about $20 per
month".
I quickly reassured her that $28 was not unusual for winter in Colorado
and
that the salesman meant to say; "it will cost on year around average
about $20 per month.".
She lived in the mountains near Denver and it was 25 below zero F for
several days that month. This Model 60 had no foam insulation on the
outside wall of the spa at all. It had about 1 to 2 inches of foam on
the shell and about 1 inch on the floor. The only insulation on the
outside wall was 3/8 of
plywood and about 1/8 inch of redwood laminated to it.
It was then that I started my investigation on how this worked. That
spa was one of the most energy efficient spas I (at that time) had
heard of
and it cost less to run that any of the full foam customer reports that
year. The store had both full foam and the Coleman "Thermo-Lock" spas.
In 1995 Coleman had the best product made and in my opinion the 95 was
the peak of Coleman's product quality. I was the service manager for
the
Coleman store and I didn't have much warranty on the 95's at all. 96
started
with lots of problems, because Coleman was in financial trouble. It was
in the news. They started cutting the quality of the product to make
the
spa factory profitable if possible. That was the wrong move, in my
opinion.
I believe if they had built up on the quality, eventually it would have
paid off. Coleman Spas in 95 were some of the most expensive to
buy,
but were so much better than all of the Southern California junk that
year. (and this year.)
In 96 they went from 2x4's and nearly 3/4 inch skirt to 2x2's and a
sliver of redwood on OSB board for the skirt (still a much better
product than
the rest at that time.). They changed the pumps motors to Emerson, and
had all sorts of
pump
overheat problems. They shortened the skirt, then they came out with
copy
cat's models of Hot Spring, with no air injection and it just got worse
and worse. Cheaper jets, and fittings. The Coleman company was sold and
then the spa factory was sold to MAAX of Canada. Coleman spas was gone
for
good. They are now using the Coleman name but they are nothing like the
original
1995 models that were the best as far as construction. I guess it
takes a lot of cheapening of a product to make a profit.
Since I worked in service and still oversee our service department, I
learn by other people's mistakes and by their successes.
In late 1996 I delivered my first of the new models from Coleman to
Tom, the chief of police in Boulder. It was a 411 model. While we were
delivering it on a dolly up the side of his house, the side of the spa
caved in and
the wood cracked. It was embarrassing! They took out all the 2x4
structure
and replaced it with 2x2 and 2x1 at at base. If you want to know why I
insist on 2x4 structure and extra structure on two sides that can be
used for dollying the spa, that is it. How much extra does it cost to
use 2x4 frames vs 2x2 frames per spa? Last time I checked it was about
$20 extra to use 2x4's.
If you are a bean counting spa company selling 7,000 spas that is a
cost
of $140,000 extra. Can a spa be made with 2x2's and hold up? Yes, but
not
as long as 2x4's.
Each and every part of a
Haven spa has a history and a reason why we
have to have them made the way we do.
One of my favorite stories about leak repairs and what really cleared
up any doubts about ho bad a full foam spa is to repair was this story:
I got a call from a lady who had brought out her Hot Spring spa with
her from California. It was shipped by a moving company on it's side.
She filled it with water and it was leaking quite a bit, so naturally
she called the largest service center in Colorado, where I worked and
asked us to come
up and fix it. I scheduled her on the "board" and gave the call to
Todd,
a very experienced service technician. I figured, no big deal, he can
handle
it.
At the end of the day he came back from his service calls and came in
and "chewed me out" about giving him a leaking Hot Spring spa to fix.
He basically told me to never give him one of those pieces of #$%$
(excrement) to work on when they are leaking. He said: "Give it to
Terry or someone else" (another service tech). I really was quite
surprised at his demeanor, until I had
the opportunity to fix a leaking Hot Spring spa myself. Then I
understood.
It is an awful job, and even worse in winter.
I got to dig out
enough full foam spas to really appreciate the concept
of a spa that is designed to be fixed, instead of thrown out.
When Sandy and I started The Spa Specialist Inc., we worked out of my
garage doing repairs, then we opened a, 5,000 Sq Ft store but
still had and have a focus on repairing all brands of spas, except we
don't fix leaking full foam spas any more and here is the reason:
About 10 years ago I sent my guys out to fix an older leaking Hot
Spring
spa. The spa was a gift from this woman's mother. The mother had
decided to
give the old Hot Spring spa to her daughter and buy a new Hot Spring
spa (How
foolish is that?). The old one had a "small leak" according to the
daughter. It took us about six trips (2 hours each) to finish the
repairs on this 10
year old spa. The parts of course were all exclusive and since we had
to dig out a huge part of the structure of the spa (the foam structure)
we had to replace it with new foam at $50 per cubic foot. The repair
came to just under $1,000 of hard work. When the customer got the bill,
I thought she was going to slap
me! She was so angry about the cost, even though I had warned her
from
the beginning that it was very expensive
"I realized that
doing repairs on Hot Spring spas
was
a terrible idea, especially leaksto repair a leaking Hot Spring
spa."
She refused to pay us unless I cut the price on the bill. After I cut
more than half the price off the bill, so she would give us something,
she was still angry and thought we were crooks. Since we were also
trying to get
a name for ourselves in the community as good service people, and we
were
starting to sell spas, I realized that doing repairs on Hot Spring spas
was
a terrible idea, especially leaks. It is a no win situation! Even
though
we did a great job of finding the leak and fixing it, we were maligned
for
or efforts and hard work! (The serviceman's "curse")
We do not repair leaks in a full foam spa of any kind. We learned our
lesson. If you want to be looked upon badly, go fix leaking full foam
spas and try to make a living at it. Your own customers, whom you did
good work for,
will spread the word that you are a rip off artist, because, as the
daughter
in the illustration said: "It was only a small leak! How could it cost
so
much to fix??" We don't charge anything to fix leaking full foam spas,
because we refuse to work on them.! We also refuse to sell them, if
there is any
use of structural foam.
"We don't charge anything to fix leaking full foam spas,
because we refuse to work on them!"
If you read the reasons for full foam in the Hot Spring or D1
literature, you will see a bunch of reasons, and the last reason they
mention is "structural integrity". Their only reason for using such
high density foam is to hold the cheap shell from collapsing under the
load of water.
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Find our how to install a hot tub indoors correctly!
If you read the reasons for full foam in the Hot Spring literature, you
will see a bunch of reasons, and the last reason they mention is
"structural
integrity" or something. Their only reason for using such high density
foam
is to hold the cheap shell from collapsing under the load of water. Why
did
this come about?
So, if a thermo-lock style of spa is as energy efficient, and it is
easy to repair, because the parts are not hidden in foam, why use full
foam at all? That was a question that caused me to think the spa
industry was sorely lacking in intelligence! I found out the reasons
behind the concept of stuffing the underside of the shell with foam by
doing research into the distant past of early portable spas from as far
back as 1977.
The way I do research is to ask everybody who has been in the industry
for any length of time. I got some of the information on this from
people who worked for these early companies.
Apparently, back in those days, fiberglass shells used in spas were
more expensive and had problems with surface blemishes over time. The
standard for fiberglass was to make a lay up on a reverse mold of the
tub. This is sort of like placing the fiberglass on the backside of a
bowl. A release agent
was placed on the mold so that after the fiberglass was cured; you
could
pull the shell off the mold. In those days there were no "reverse
moldings" because the mod was a male and the fiberglass was the
female. After the fiberglass shell was taken off the mold it was
finished by applying fiberglass swimming pool paint, and was called
"gel coat". These shells were actually quite OK and the customers used
them for many years (over 10+ yrs) , before they needed to be
refinished. When the
shell started showing "black spots" or started showing surface cracks,
it could be sanded and refinished with a new coating of swimming pool
paint. The fiberglass underneath could be used for many years (30Yrs).
The
problem was the cost for this type of shell construction. The only
places where I saw these shells were in expensive houses and the spas
were made in the late 1970's and the early 1980's. You can still get a
fiberglass coated shell from
a couple of fiberglass swimming pool companies, but they are no where
near
as complicated in jet possibilities or as beautiful as a modern acrylic
spa.
"The first very
successful portable spas were actually a "garage project"."
Those fiberglass spas were all "custom installed" in homes. The
equipment was normally placed in a separate room or in the garage. The
equipment followed the swimming pool style of a separate heater,
separate pump, and separate filter that was plumbed in line. That
equipment was and is expensive. It is
the same type used in commercial installations only the heaters, pumps
and
filters were smaller than in commercial spas. My first hot tub was made
like
this. It had a shell that was in the ground with four jets, about mid
back.
A 250K BTU natural gas swimming pool heater heated it and it had a
single
speed swimming pool pump on it and a cartridge swimming pool filter on
it.
It was also very expensive to use because of the heat loss. It
had
a "light switch" to turn on the pump. That was all.
Considering how rare spa parts were in those days, and how much it cost
to build a fiberglass "gel coat" shell, it is no wonder that the first
portable spas were made as cheaply as possible. The first very
successful portable spas were actually a "garage project".
"It was the cheapest
way to build at that time, and
it
still is."
Basically the garage project was a sheet of Rovel that was heat formed
into a shell. It looked like a "dog dish" with a white inside and the
same material on the outside. Then it was plumbed with 4 jets as I
recall and a small swimming pool pump and a single element cartridge
filter. The underside was filled with foam to save any of the cost for
fiberglass. The seat was very close to the ground, so that the water
was not held very far up by the foam. The thing that made this garage
project work was the spas actually cost less than
any other manufacturing method and they worked. It was getting the
prices down that made this work. Before that having a portable spa in
your back yard
was not affordable. It was the cheapest way to build at that time, and
it
still is. Keep that in mind when you shop.
Since that time the acrylic with fiberglass backing spas were starting
to show up with varying success starting in the early 80's. Before that
it failed most of the time. In the beginning of acrylic, the biggest
problem was getting the fiberglass to adhere to the acrylic and to stop
moisture from getting between the acrylic and the fiberglass shell
structure. This is due to the fact that acrylic is just about the
hardest plastic and it is extremely "slick" and smooth on the surface.
"It is similar to bonding to silicone." In the 1980's the most
successful spa company at building fiberglass backed acrylic spas was
Pacific Marquis from Oregon. I asked the number one spa shell repair
person in Colorado what he thought of the "PacMar" (as we called them)
shells.
His comment was he hardly ever sees one, because they don't seem to
delaminate or crack much. At that time they seemed to hold up better
than anyone's shells. Even before the modern bonding agents were
available they managed to get the
fiberglass to stay in contact. From what I understand it required a lot
of
handwork on the shell to prepare it for the fiberglass. They sanded and
chemically
etched the acrylic to create a series of tiny hills and valleys and
rough
surface for the fiberglass to bond to. I believe that the first layer
was
carefully applied hand laid sheets of fiberglass cloth pressed into a
coating
of resin and catalyst.
Today you will still hear cheaply made, full foam, spa companies
telling spa shoppers that acrylic spas crack and delaminate. That is no
longer true for most all of the companies using vinyl ester resin
bonding methods. The "delaminating" is a thing from the past.
Acrylic is the best surface material available to day for spas. It has
the most history for longevity and durability. A structured
fiber-glassed shell is required to have a thermal pane type of spa.
So how did I learn all of this? I read articles that I got from
salesmen and from newspapers. I interviewed many service guys and pool
and spa surface repair people, and I learned by looking and examining
all the spas that I repaired, looking for what works and what
doesn't. I even talked with several spa factory owners who have a
lot of historical information.
"most of the design
concepts used in
the spa industry now started in 1982 and have not changed at all, until
The Spa Specialist came along."
Then I started looking outside the spas industry for better design and
engineering information, because most of the design concepts used in
the spa industry now started in 1982 and have not changed at all, until
The Spa Specialist came along.
Most spas "cavitate" to some degree. Cavitation is where
the pump suction side is blocked by filters or by too small of plumbing
pipe or
by too many turns on the pipes.
As the pump is pulling in the water a vacuum is created. That
vacuum when extreme will turn the water to vapor. The temperature
of spa water also helps. Basically at high altitudes (lowered
pressure) water boils at a lower temperature. A spa with blocked
suctions creates extreme vacuum. Water pumps, pump water, not
water vapor, so this beats the pumps and harms the motors by
overheating them.
"Because I was new to
the spa industry, I was beginning to wonder why
consumers were buying these badly engineered tubs."
When I first saw a set of filters that were caved in on the sides, I
could not believe it was possible. There were no spa design books
that said to build a spa that way.
One day while I was working the counter at the Denver Hot tub store,
The Colorado Hot Tub Exchange, a fellow brought in a set of two filters
that he
placed on the counter. They looked like "hour glasses" with the
sides
all caved in. I turned to my boss and said how is that
possible. The said they were "Hot Spring filters" and he had
"seen that before".
Apparently Hot Spring is the only Spa Company who does that to their
customers.
Because I was new to the spa industry, I was beginning to wonder why
consumers were buying these badly engineered tubs. Everybody was
telling me that Hot Spring was a good company, but I have never thought
so, from the first day I was introduced to them in the repair
business. I have talked with many spa repair people across the
country and all of them think thse spas are bad to fix. The
common complaints are the cost for parts and fixing leaks is a terrible
experience.
"The first time I saw
a tiny "circ pump", I said to myself: "What is that doing on a spa?";
because it looked ridiculous to me."
The first time I saw a tiny "circ pump", I said to myself: "What is
that doing on a spa?"; because it looked ridiculous to me. I
have written many factual
articles on what I have learned about them, including a part in the Q&A page. The articles on filtering and the ANSI article as well as on filtering correctly. I don't know of
anything more worthless than a pump that does so little and is sold
with such implications and nonsense. I have spoken with many
service people and they all "like them". One fellow said that he "put
his kid through college by fixing them." I had a customer tell me
that the owner of a spa store in his area said the same thing.
So, with a background of fixing spas ands seeing the good and the bad
of spas and spa designs I went out looking for a spa company to get
spas for our store, which we had planned to open March 1, 1997.
What a difficult job that was! You had to have been there to see all
the poor products. Everyone was using cheap Vico ; "uprated"
pumps and the controls were a hodge podge of mediocrity. The spa
industry had just come out of a recession (like now, the worst
recession ever 2007) and the spas
showed it.
"It can only go so
far before consumers start telling all their friends "what junk hot
tubs are."
They kept making them cheaper in order to sell at lower prices and
maintain some profits. It can only go so far before consumers
start telling all their friends "what junk hot tubs are."
The other problem was spa companies were copying Hot Spring in order to
use their sales pitch. We found out that the Marquis store in
Loveland, CO was for sell. It sounded really good so all of us
took a trip to see it. When I walked in the showroom, I could not
find any Marquis spas, I saw crap with a Marquis logo on
it. Thin ABS/ Acrylic with full foam, no air injection,
cheap Vico 48 frame pumps running "hotter than hell" and a tiny circ
pump. I thought to myself (and told Sandy later): "The devil owns
Marquis Spas now." It was a poor product in the theme of Hot
Spring Spas. I called up my friend who worked at the Westminster
Marquis store and asked him how the spas worked. They were so
poorly designed that they constantly froze the jet pumps, because when
the circ pump was heating the spa, no water was moving in the jet
pumps. So, they froze. I was talking with him and he said:
"Oh! Yea I just had a customer's spa freeze last night." He also
informed me that the circ pump "kept seizing" and that was also causing
freeze damage. He told me they they had a "very hard time keeping
the spa water clean on the showroom models. He told me that
he was leaving the Marquis store
because of the poor quality spas. I used to work with him at the
Coleman store.
(Marquis seemed to get smarter and now have a better product, but I
could
never sell them until they keep progressing and become a thermal closed
design;
getting rid of those ridiculous diverter
valves that fall apart and
make
noise.)
"Many called just to
thank me for the "only real hot tub and spa
information". "
We finally found a spa company in Ohio that was making the best product
I could find for the money, Hercules Spas. I was elated when I
flew
out to see these spas. They were comfortable and very well
made. They used Waterway equipment and Hercules controls.
Hercules had been in business for 38 years at that time. Great
shells!
In the summer of 97 I put up the SpaSpecialist.com website. About 10
years ago, this month, when the Internet was very young, I set up this
web site. I didn't know much about HTML, and how this all worked,
but I knew it was something great. I had no idea that The Spa
Specialist Inc was going to become the " Oldest and Best Internet Spa
Company".
When I first put up the site, I used Word Perfect for the Mac on my old
Performa, using a 14.4-K modem and it took "forever" for the pictures
to
load. The pages were crude by today's standards, but they had a
lot
of content for people to learn from as they do now. Only now the
articles
are many and my research has gotten deeper into the thermodynamics of
spas.
I thought that the web site would help to educate the folks in the
Denver metro area. It did that; but I was totally surprised at
the numbers of people I talked to from all across the US and from
Europe, even South Africa.
Many called just to thank me for the "only real hot tub and spa
information".
One day about two months after the site was up and running, a fellow
from Vermont called and I chatted with him for about an hour about the
spas in his area. I had no intention of selling him a
spa. He called again a few weeks later after shopping the local
Vermont spa stores and we discussed spas at length again. It was
on the third call, about three weeks later, that he asked me:
"Have you thought about shipping a spa out of state?"
I told him that I had thought about it, because of all the phone calls
from out of state, but I had no idea how to go about shipping them and
delivering them. To make this story shorter, he and I both worked
together and figured out how to get a spa shipped and delivered.
It takes a bit of
extra work to pull that off. Since I have never been afraid
of
hard work, we started selling more and more spas, one by one; to
customers all over the country and we learned what it takes and what it
costs to do that. It was averaging over $1,000 per spa, even when
we doubled the spas on the truck. When you consider the quality of
products we have to offer, and the low prices for them. The customers
have always been more than willing to wait and to pay for the cost of
shipping and delivery. (Now we use our own truck and crew as much
as possible to deliver the spas. We do
it because it is more economical and the service is first class.)
We sold the heck out of those Hercules spas and still have many
satisfied Hercules spa owners. In late 98 I found out that the
owner, and president had died (a while back) and the son an accountant
had taken control. They basically ruined the spas and we did not
have the time or the money to
rebuild them. I was terribly depressed at that time. It looked
like The Spa Specialist was a goner, because all of the other spas I
researched were junky and I could not, ethically, sell them.
Hercules spas disappeared quickly after that. Who would have
thought that a 41-year-old company would go away so quickly?
How Haven Spas Were
Born
Whenever I get depressed about something, I start working. I
never give up.
At that time I had no products to sell that excited me, so I started
going through all my files on spa factories. It was grueling
work. I
would find a company that sounded promising only to find out they were
doing
stupid designs or short cuts to their spas. It seemed hopeless :(.
One day I was going through my files again and I found these photos
taken of the backs of some spas. A fellow had dropped in for a
few minutes about four months earlier and talked briefly with me and
left the photos. It was an odd sales presentation, because the
brochures were awful, but the photos revealed something very
interesting to me.
I took out a magnifying glass and examined the photos like "Shirlock
Holmes". I was impressed with the construction and the
parts. I called to arrange a visit to the factory and discuss
details.
I just so happened that we were delivering our last Hercules spa in
Watsonville, CA and that was only a five-hour trip to Anderson, CA,
"What impressed me
was the construction of the spas."
When I arrived at the factory, I noticed that it was out in the
country, near farmland. It was an old wood mill that was
converted into a spa factory. It was not a brand new shiny steel
building, but it was adequate.
What impressed me was the construction of the spas. I asked the
owner Rob, why he was using 2x4's instead of 2x2 frames like other spa
companies. He said that they had too many problems in
shipping. I asked him why he was using 56 frame motors. He
said the "48 frame motors over heat all the time." I asked him
why he used the Acrylic with vinyl ester resin and hand rolled
fiberglass shell. He said because he tried other shells before and it
was "disastrous". I saw many things I liked, but the spas
were still not exactly what I wanted. He had learned the "hard way"
what it takes to make a good spa and his basic design concepts follow
mine. I was elated that we could come to terms about our spas.
"So, even if we
deliver a Haven spa to the house next door to the
Phoenix dealer, it is a Haven Spa built to our design specifications,
exactly
and that dealer cannot have it."
I gave him a list of things I needed to build a spa to my
specifications and he said he could do it. I asked him
about private label on our spas for several reasons. I did not
want to step on his dealer's territory, and I did not want anyone else
to have our spas. It took a lot of work to get them the way I
want, and I am not going to give that away. So, even if we
deliver a Haven spa to the house next door to the
Phoenix dealer, it is a Haven Spa built to our design specifications,
exactly
and that dealer cannot have it. The function of the jets, the
cooling
system and the heating system is different. The air controls and turbo air are different. The drawings
for
the plumbing layout is different. The cabinet construction is
different. The control box is the
highest grade there is. It is a Haven Spa!
It is included in the ETL listing by model
numbers, not by model names, because it is important for us to have the
ETL listing on our spas. (2005, This year we have our own ETL
listing for our models.)
Right now, today, you cannot find a better made spa nor a better
designed spa. You can sit any spa side by side in a "Spa Challenge" and the other spa will
loose the test. I guarantee it.
To me the spa industry is about 25 years behind the times in the basic
designs. Basically that makes Haven Spas 25 years ahead of
them. We only want Haven Spas to go out that are as perfect
as possible. Right now the wait for a Haven is nearly 5 months if
you order in April, but that is for a reason. There is a back log
at the facotory and each Haven Spa is a special order item, custom made.
If you want it fast and low priced, we can't do that; never will I do
allow junk like that.
If you want it quality at a low price, with custom attention to detail,
we can do that, but you need to learn to wait or buy a model we have in
stock, but it will still take a month to get even if it is in stock,
because you have to wait for a trip in your direction or pay extra for
shipping.
An old time salesman once told me: "If you want fresh oats, we
have that. If you want used oats that have already been through
the horse, go to the other stores."
I changed it to: "If you want used oats that have already been
through the male bovine, you will have to go to the other spa stores."
If you want "fresh oats that have not been eaten by the
bull.............
we offer that."
:)
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The
Spa Specialist, 12910 N. Zuni St, Westminster, CO 80234,
(303)-920-1495 Toll Free: 888-478-2224
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